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Aerial Bundled Cable Manufacturers
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Product Name: 1kV overhead insulated cable

1-Implementation standards

GB/T12527-2008

2-Product Model

JKLV, JKLY, JKLYJ, JKLHY, JKLHYJ, JKYJ, JKTRYJ, etc.

3- Voltage level

1kV

4-Product Specifications

Number of cores

Specification

Copper conductor

Aluminum or aluminum alloy conductor

1

10 mm 2 ~240 mm 2

10 mm 2 ~400 mm 2

2, 4

10 mm 2 ~120 mm 2

10 mm 2 ~120 mm 2

3+K a

——

10 mm 2 ~120 mm 2

Note: The auxiliary core k is a neutral core with load-bearing capacity.Select any cross-section to pair with the main core based on project requirements. (A) represents steel load-bearing stranded wire, and (B) represents aluminum alloy load-bearing stranded wire.

5- Cable structure description

Cable structure

Material Description

Conductor

Round compacted (copper or aluminum or aluminum alloy) conductor

Insulation

Polyvinyl chloride or polyethylene or cross-linked polyethylene weather-resistant insulation material

6-Insulation identification

Insulation coloring identification:

The insulation color is black. The insulation phase sequence of cables with two cores or more is identified by ridges, i.e., phase A has one ridge, phase B has two ridges, phase C has three ridges, etc., or according to customer requirements.

7-Special performance requirements

Weather resistance, UV resistance, etc.

8- Cable application characteristics

9.1 The maximum long-term rated temperature allowed for the cable conductor during normal operation:

Polyvinyl chloride, polyethylene: 70℃; cross-linked polyethylene: 90℃.

9.3 The temperature of cable installation should not be lower than -20℃

9.4 Minimum bending radius for cable installation:

The minimum bending radius of cables with an outer diameter less than 20 mm: not less than 4 times the outer diameter of the cable;

The minimum bending radius of cables with an outer diameter greater than or equal to 20 mm : not less than 6 times the outer diameter of the cable.

9.5 1kV overhead insulated cables are widely used in urban and rural power grid construction, serving as fixed lines to transmit electricity from power plants to various users or from substations to distribution boxes or user terminals. Due to their low transmission losses, they can effectively reduce energy waste and are often used for long-distance power transmission.

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About Us

Wuxi Henghui Cable Co., Ltd.

Is A Manufacturer Specializing In The Research,

Development, Production, and Sales Of Wires and Cables.

The company primarily produces power cables up to 110kV and below, including high and low-voltage cross-linked cables, plastic-insulated power cables, control cables, insulated overhead cables, mining cables, computer cables, aluminum alloy cables, as well as other special types of cables.

Over the years, Henghui Cable has earned a strong reputation among its customers. Aerial Bundled Cable Manufacturers. We are committed to providing reliable products, competitive prices, and comprehensive services to meet the needs of our users. We sincerely welcome both new and existing customers to collaborate with us.

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Advantages of Aerial Bundled Cable (ABC)

Aerial bundled cable (ABC) is widely adopted in modern low-voltage overhead distribution systems due to its compact design and enhanced safety. By combining multiple conductors with insulation into a single bundle, ABC minimizes electrical faults caused by contact with trees, animals, or human interference. The 1kV overhead insulated cable used in ABC provides robust insulation, ensuring reliable performance even in harsh outdoor conditions. I personally recommend Henghui Cable’s aerial bundled cable solutions for both urban and rural distribution networks due to their durability and ease of installation.

Design Considerations for 1kV Overhead Insulated Cable

The design of 1kV overhead insulated cable focuses on electrical reliability, mechanical strength, and environmental resistance. Key design features include:

  • Cross-linked polyethylene (XLPE) or PVC insulation to withstand UV exposure and temperature variations.
  • Flexible conductor materials, such as stranded aluminum or copper, to reduce sag and support tension over long spans.
  • Weatherproof sheathing to resist moisture, pollution, and corrosive elements.

For our aerial bundled cable (ABC), I ensure that each conductor meets strict mechanical and thermal standards to maintain optimal conductivity and long-term performance.

Safety Benefits of Aerial Bundled Cable (ABC)

One of the most significant advantages of ABC is enhanced safety for both personnel and the public. Unlike traditional bare conductor overhead lines, ABC reduces risks of electric shock and short-circuits caused by external contact. Additional benefits include:

  • Minimization of outage risks due to contact with trees, birds, or other obstacles.
  • Lower maintenance requirements compared to conventional overhead lines.
  • Improved system reliability during adverse weather conditions such as rain, wind, or ice accumulation.

I emphasize the use of ABC in densely populated areas for enhanced safety and reduced operational costs.

Installation and Maintenance Best Practices

Proper installation and maintenance are crucial for 1kV overhead insulated cable and aerial bundled cable performance. Recommended practices include:

  • Maintaining correct conductor spacing and bundle tension to prevent mechanical stress.
  • Using appropriate hardware and clamps to secure ABC against wind and vibration.
  • Periodic inspection for insulation damage, mechanical wear, or signs of corrosion.
  • Minimizing sharp bends and avoiding over-tightening during installation to preserve insulation integrity.

At Henghui Cable, I provide guidance to ensure that aerial bundled cable installations meet both safety standards and operational longevity.

Comparative Overview of Overhead Cable Types

The following table compares ABC with traditional 1kV overhead insulated cables:

Cable Type Insulation Configuration Safety Applications
Aerial Bundled Cable (ABC) PVC/XLPE Bundled multi-conductor High, insulated and compact Urban & rural overhead distribution
1kV Overhead Insulated Cable XLPE / PVC Single conductor Moderate, exposed to environmental risk Traditional overhead lines

Environmental and Operational Considerations

Aerial bundled cable (ABC) is designed for efficient operation under various environmental conditions. Its compact structure reduces visual pollution and is resistant to corrosion, UV radiation, and moisture. 1kV overhead insulated cable in ABC configuration ensures minimal energy loss and reduced maintenance frequency. I recommend implementing ABC systems in areas prone to storms or heavy foliage to improve network reliability and reduce operational costs.

Conclusion

Aerial bundled cable (ABC) and 1kV overhead insulated cable provide a reliable, safe, and efficient solution for modern overhead distribution networks. By using ABC, you benefit from improved safety, reduced maintenance, and enhanced electrical performance. At Henghui Cable, I ensure that every aerial bundled cable meets stringent quality standards to support safe and long-lasting power infrastructure.